Guide pour Bougie d'Allumage
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L'Essentiel pour Bougie d'Allumage - Que Signifient Les Symboles Sur Une Bougie d'Allumage NGK |
Types de Bougie d'Allumage |
Bougies d'Allumage Chaudes & Froides |
Problèmes de Bougie D'Allumage -(Comment Lire Une Bougie d'Allumage) Encrassement
& Pré-Allumage |
Comment Installer - Outils pour Bougie d'Allumage |
L'ESSENTIEL POUR BOUGIE D'ALLUMAGE:
La Bougie d'Allumage a deux fonctions primaires:
* Allume le mélange air/carburant* Transfert la chaleur à partir de la chambre de combustion
Les Bougies d'Allumage porte une énergie électrique et transforme le carburant en énergie.
Un montant suffisant de voltage doit être fourni par le
système d'Allumage pour allumer à travers l'espace inter-électrodes de la bougie d'allumage. Cela s'appelle "Performance Electrique."La température de la bougie d'allumage's firing end doit être garde assez bas pour éviter le pré-allumage, mais assez élevé pour éviter l'encrassement. Cela s'appelle "Performance Thermique", et est déterminée par la gamme de chaleur sélectionnée. C'est important de se souvenir que les bougies d'allumage ne crées pas de chaleur, elles retirent la chaleur seulement. La bougie d'allumage fonctionne comme un échangeur de chaleur en tirant l'énergie thermique non désirée hors de la chambre de combustion,
et en transferrant la chaleur au système de refroidissement du moteur. La gamme de chaleur est définie comme la capacité de la bougie à dissiper la chaleur.
Le transfert de taux de chaleur est déterminé par:
* La longeur de l'embout de l'isolateur
* Le Volume du gaz autour de l'embout de l'isolateur
* Les matériaux/ la construction de l'électrode centrale et l'isolateur en porcelaine
La gamme de chaleur d'une bougie d'allumage n'a pas de relation avec l'actuel voltage transferré à travers la bougie d'allumage. Plutôt, la gamme de chaleur est une
mesure de la capacité de la bougie d'allumage à retirer la chaleur de la chambre de combustion. La mesure de la gamme de chaleur est déterminée par plusieurs facteurs;
la longeur de l'embout de l'isolateur central en céramique et sa capacité
à absorber et transférer la chaleur de combustion, la composition du matériau de l'isolateur et le matériau de l'électrode centrale.
La longeur de l'embout de l'isolateur est la distance a partir de firing tip of
the insulator to the point where insulator meets the metal shell.
Since the insulator tip is the hottest part of the spark plug, the
tip temperature is a primary factor in pre-ignition and fouling.
Whether the spark plugs are fitted in a lawnmower, boat, or a race
car, the spark plug tip temperature must remain between 500C-850°C.
If the tip temperature is lower than 500°C, the insulator area
surrounding the center electrode will not be hot enough to burn
off carbon and combustion chamber deposits. These accumulated deposits
can result in spark plug fouling leading to misfire. If the tip
temperature is higher than 850°C the spark plug will overheat
which may cause the ceramic around the center electrode to blister
and the electrodes to melt. This may lead to pre-ignition/detonation
and expensive engine damage. In identical spark plug types, the
difference from one heat range to the next is the ability to remove
approximately 70°C to 100°C from the combustion chamber.
A projected style spark plug firing tip temperature is increased
by 10°C to 20°C.
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What Do The Symbols On A NGK Spark Plug Mean |
DPR9EA-9
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NGK spark plug codes generally
consist of six fields, which break down as follows:
[D] [P R] [9] [E] [A] - [9].
Some fields (e.g., the second field) are optional, and some fields
may have multiple letters. |
Field 1 D gives
you the size of the thread, pitch and hex can be one to two letters
Field 2 PR these two give you
the contruction shape or feature in this case
it
would be projected centre electrode insulator/ resister type
Field 3. 9 this number shows you the
heat rating
Field 4.E gives you the thread reach
Field 5. A shows you what type of firing
end contrustion
Field 6. 9 the last one gives the spark
gap not all plugs show this
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Field
one: Thread Diameter and Wrench Size
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Thread dia |
Pitch |
Hex |
A |
18mm |
1.50mm |
25.4mm |
B |
14mm |
1.25mm |
20.8mm |
C |
10mm |
1.00mm |
16.0mm |
D |
12nn |
1.25mm |
18.0mm |
E |
8mm |
1.00mm |
13.0mm |
G |
PF 1/2" pipe |
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23.8mm |
AB |
18mm |
1.50mm |
20.8mm |
BC |
14mm |
1.25mm |
16.0mm |
BK |
14mm |
1.25mm |
16.0mm |
DC |
12MM |
1.25mm |
16.0mm |
BM_A |
14mm |
1.25mmm |
19.0mm |
BPM_A |
14mm |
1.25mm |
19.0mm |
CM_6 |
10mm |
1.00mm |
14.0mm |
Back to Symbols
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Field
Two: Plug Contruction Shape or Feature
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Contruction Shape or Feature |
M |
compact type (hex. 19mm) |
L |
short type |
P |
projected insulator type |
R |
resistor type |
U |
surface or semi-surface discharge |
Z |
inductive suppressor |
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Letters may be combined |
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Field
three: Heat Rating
2 = "hot" to 14 = "cold" (HOT
& COLD PLUGS) |
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Field
four: Thread Reach
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Thread Reach |
E |
19.0mm |
H |
12.7mm |
L |
11.2mm |
EH |
Part Threaded
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Total reach = 19.0mm
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Thread = 12.7mm
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BM_A, B_LM types 9.5mm |
CMR_A types 9.5mm |
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Field
Five: Firing and Construction
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Firing
and Construction |
C |
short ground electrode |
F |
tapered seat |
G |
fine-wire center electrode, nickel |
J |
2 ground electrodes (special shape) |
K |
2 ground electrodes for certain Toyota |
-L |
half heat range |
-LM |
insulator length = 14.5mm |
M |
insulator length = 18.5mm |
-N |
special ground electrode |
P |
platinum tip |
Q |
4 ground electrodes |
R |
delta ground electrod |
S |
super copper core |
T |
3 ground electrodes |
V |
fine-wire centre electrode, gold palladium |
VX |
platinum center electrode |
W |
tungsten electrode |
X |
booster gap |
Y |
v-grooved center electrode with extra projection |
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Field
Six: Spark Gap
|
Spark
Gap (pre-set) |
8 |
0.8mm 0.032" |
9 |
0.9mm 0.036" |
10 |
1.0mm 0.040" |
11 |
1.1mm 0.044" |
13 |
1.3mm 0.050" |
14 |
1.4mm 0.055" |
15 |
1.5mm 0.060" |
20 |
2.0mm 0.080" |
None |
Std. gap |
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HOT
& COLD PLUGS
Heat rating and heat flow path of NGK Spark Plugs |
HOT TYPE (BP 5 ES)
It has a larger surface exposed to the combustion gasses, it dissapates
heat slowly, its firring end heats up quickly
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COLD TYPE (BP 7 ES)
It has a smaller surface exposed to the combustion gasses, it dissipates
heat quickly, its firing end does not heat up quickly
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So lower the number hotter the plug
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The insulator nose length is the distance from
the firing tip of the insulator to the point where insulator meets
the metal shell. Since the insulator tip is the hottest part of
the spark plug, the tip temperature is a primary factor in pre-ignition
and fouling. Whether the spark plugs are fitted in a lawnmower,
boat, or a race car, the spark plug tip temperature must remain
between 500C-850°C. If the tip temperature is lower than 500°C,
the insulator area surrounding the center electrode will not be
hot enough to burn off carbon and combustion chamber deposits. These
accumulated deposits can result in spark plug fouling leading to
misfire. If the tip temperature is higher than 850°C the spark
plug will overheat which may cause the ceramic around the center
electrode to blister and the electrodes to melt. This may lead to
pre-ignition/detonation and expensive engine damage. In identical
spark plug types, the difference from one heat range to the next
is the ability to remove approximately 70°C to 100°C from
the combustion chamber. A projected style spark plug firing tip
temperature is increased by 10°C to 20°C.
Back to top
Plug Types
'S' Type (e.g BP6ES)
These are standard plugs with copper cored centre electrodes.
A copper core offers superior heat conductivity hence heat is
removed from the firing end of the plug and 'hot spots' are
prevented - these can lead to pre-ignition. A copper core also
allows a longer insulator nose to be used - this protects against
fouling.
'G' Type (e.g. B10EG)
These feature a smaller diameter centre electrode tip made of
nickel alloy. The smaller diameter means a lower voltage is
required to produce a spark. As the tip is made of conventional
Nickel Alloy the service life is reduced. Best suited to applications
where plugs are changed regularly.
'V' Type (e.g. B10EV)
The centre electrode is made of gold palladium alloy and is
only 1.0mm in diameter. This means an even lower voltage requirement
than 'G' types.
'GV' Types (e.g. B9EGV)
These plugs have a centre electrode made of precious metal similar
to 'V' types. The insulator nose is of improved design, allowing
better gas flow around the firing end. The ground electrode
is shorter and stronger making the 'GV' range ideal for most
severe racing applications.
'VX' Type (e.g. B8EVX)
These have an even smaller centre electrode than 'V'/'GV' types
at 0.8mm. The centre electrode is made of platinum. The ground
electrode is taper cut. These features mean an even lower voltage
is needed than that for 'V' types. The result is better ignitability,
improved starting, idle stability and anti-fouling performance
'IX' Type (e.g. BR8EIX)
Similar in design to the 'VX' type but using the precious metal
iridium for the centre electrode. The properties of iridium
allow the centre electrode to be even smaller than 'VX' types
at 0.6mm - without compromising durability. Electrical energy
is highly concentrated due to the extremely small tip diameter
with the result of best performance in terms of starting, idling
and throttle response.
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Spark Plug Problems
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How To Read
a Spark Plug |
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Normal Condition
An engine's condition can be judged by the appearance of the spark
plug's firing end. If the firing end of a spark plug is brown or
light gray, the condition can be judged to be good and the spark
plug is functioning optimally.
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Dry and Wet Fouling
Although there are many different cases, if the insulation resistance
between the center electrode and the shell is over 10 ohms, the
engine can be started normally. If the insulation resistance drops
to 0 ohms, the firing end is fouled by either wet or dry carbon.
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Overheating
When a spark plug overheats, deposits that have accumulated on the
insulator tip melt and give the insulator tip a glazed or glossy
appearance.
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Deposits
The accumulation of deposits on the firing end is influenced by
oil leakage, fuel quality and the engine's operating duration.
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Breakage
Breakage is usually caused by thermal expansion and thermal shock
due to sudden heating or cooling.
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Normal Life
A worn spark plug not only wastes fuel but also strains the whole
ignition system because the expanded gap (due to erosion) requires
higher voltages. Normal rates of gap growth are as follows:
Four Stroke Engines: 0.01~0.02 mm/1,000 km (0.00063~0.000126 inches/1,000
miles)
Two Stroke Engines: 0.02~0.04 mm/1,000 km (0.000126~0.00252 inches/1,000
miles)
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Abnormal Erosion
Abnormal electrode erosion is caused by the effects of corrosion,
oxidation and reaction with lead - all resulting in abnormal gap
growth.
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Melting
Melting is caused by overheating. Mostly, the electrode surface
is rather lustrous and uneven. The melting point of nickel alloy
is 1,200~1,300°C (2,200~2,400°F).
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Erosion, Corrosion and Oxidation
The material of the electrodes has oxidized, and when the oxidation
is heavy it will be green on the surface. The surface of the electrodes
are also fretted and rough.
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Fouling &
Pre-ignition |
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The firing end appearance also depends on the
spark plugs tip temperature. There are three basic diagnostic criteria
for spark plugs: good, fouled and overheated. The borderline between
the fouling and optimum operating regions (500&defC) is called
the spark plug self-cleaning temperature. The temperature at this
point is where the accumulated carbon and combustion deposits are
burned off.
Keep in mind the insulator nose length is a determining
factor in the heat range of a spark plug, the longer the insulator
nose, the less heat is absorbed, and the further the heat must travel
into the cylinder head water jackets. This means the plug has a
higher internal temperature, and is said to be a hot plug. A hot
spark plug maintains a higher internal operating temperature to
burn off oil and carbon deposits, and has no relationship to spark
quality or intensity.
Conversely, a cold spark plug has a shorter insulator
nose and absorbs more combustion chamber heat. This heat travels
a shorter distance, and allows the plug to operate at a lower internal
temperature. A colder heat range is necessary when the engine is
modified for performance, subjected to heavy loads, or is run at
a high rpm for a significant period of time. Colder spark plugs
remove heat quicker, reducing the chance of pre-ignition/detonation.
Failure to use a cooler heat range in a modified application can
lead to spark plug failure and severe engine damage.
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Fouling
* Will occur when spark plug tip temperature
is insufficient to burn off carbon, fuel, oil or other deposits
* Will cause spark to leach to metal shell...no spark across
plug gap will cause a misfire
* Wet-fouled spark plugs must be changed...spark plugs will
not fire
* Dry-fouled spark plugs can sometimes be cleaned by bringing
engine up to operating temperature
* Before changing fouled spark plugs, be sure to eliminate
root
cause of fouling
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Pre-ignition
* Defined as: ignition of the air/fuel mixture
before the pre-set ignition timing mark
* Caused by hot spots in the combustion chamber...can be caused
(or amplified) by over advanced timing, too hot a spark plug,
low octane fuel, lean air/fuel mixture, too high compression,
or insufficient engine cooling
* A change to a higher octane fuel, a colder plug, richer
fuel mixture, or lower compression may be in order
* You may also need to retard ignition timing, and check vehicle's
cooling system
* Pre-ignition usually leads to detonation; pre-ignition an
detonation are two separate events
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Replacing Plugs |
Start by using either a bicycle tire pump or
an air compressor and pump a few bursts of air to rid the spark
plug area of dirt, dust or gravel. Alternatively, clean off the
old plug and the area around it with a rag or small paint brush.
These steps help prevent any foreign material from falling down
into the cylinder when the old plug is removed.
OK, time to set the gap of the new plug with a spark plug gap gauge
(Remember the proper gap is specified in your manual). With your
feeler
gauge slide the correct thickness wire or feeler between the
inner and outer electrodes at the tip of the plug. The feeler will
slide between the electrodes with a slight drag when the plugs are
properly gapped. If the gap isn't right, slightly bend the outer
electrode until you achieve the right gap. Ensure the outer electrode
is inline over the inner electrode.
Next, have a look at the cylinder head threads. Are they in good
condition, clean, and free of dirt? New spark plug should freely
screw into the cylinder head by hand. Any binding of the plug is
an indication of debris or damage in the thread. TIP: lube
the plug threads with a little grease or spray lubricant before
you install them, this will make for an easier removal at your next
spark plug change.
Put the plug-wire end of the new plug in the socket
and, holding just the extension, push it all the way in. Now carefully
guide the spark plug into the hole. Try not to ram it in or bang
it on anything because this can alter the gap or even worse damage
the thread on the plug. With it sitting in the hole, begin to screw
the new plug in by hand slowly. Starting them off by hand instead
of using the wrench will keep you from accidentally cross-threading
one of the plugs. Screw it in by hand until it stops, then put the
wrench on the end and tighten it snugly. If you have a torque wrench,
you can torque it to spec, but if you don't, just make it tight
without overdoing it. The metal in there is soft and can be damaged
by over tightening. If you are pulling hard enough to make a sound
come out of your mouth, like a grunt, you're overdoing it
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Spark
plug Tools |
Spark
Plug Spanner
feeler
gauge
lube |
If things
go wrong. Spark Plug Engine Head Threadsaver ( 12mm and 14mm)
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Threadsaver For 12mm Spark Plugs: The Thread
Saver does what it's name implies... it saves threads. This unique
tool was designed for one purpose and that is to clean or repair
damaged spark plug port hole threads.
The ThreadSaver comes in two sizes, for the most popular range of
spark plugs, 12mm and 14mm and is suitable for plain or tapered
plug seat types. All the you need to use it is a 5/8" spark
plug socket or spanner. ThreadSaver will save you time and money.
The ThreadSaver is a collapsible tap with a centre
rod that enables the user to regulate the amount of pressure at
the thread cutting end of the tool. It enables the user to adjust
the cutting depth of the thread by simply pushing the rod toward
the cutting head to increase depth or retracting the rod to reduce
cutting depth.
To start the operation, the expanding rod is removed. This allows
the collapsible tap end to be inserted into the spark plug port
hole. Bearing in mind this unique tool cleans or cuts the thread
on the way out. With the collapsible tap end, the tool is inserted
past the damaged or contaminated spark plug thread. The expanding
rod is replaced through the centre of the ThreadSaver tool and now
comes the best part, the ThreadSaver is wound out cleaning or repairing
and realigning the thread and with the help of a little grease on
the tap end, metal and carbon particles are brought out through
the spark plug port hole along with the ThreadSaver tool.
The ThreadSaver is a cheap investment, is simple, and is fast and
easy to use. It will go a long way in assisting to reduce lost labor
time on a fairly common workshop problem when replacing spark plugs.
A tool that every technician should have, ThreadSaver works on cast
iron and alloy cylinder heads, can be used on cars, trucks, motor
cycles, marine, lawn mowers, chainsaws or anything that uses a 12mm
or 14 mm spark plug. Back to top
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